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Reference date: 13 Oct 2026New here? Take the 60-second tour.
Buyer view → order timeline → a failed QC check → the CAPA it opens → analytics.
300TC cotton percale bedsheet set
QC progress
Only Multifabric sees this panel.
Planned vs actual dates for each production milestone.
Fabric booking
1 day early
Yarn & weave check
1 day early
Dyeing & lab dip approval
1 day early
Cutting
1 day early
DUPRO
1 day early
Final AQL
3 days early
Ex-factory
Due 20 Oct
ETD (vessel departs)
Due 27 Oct
| Milestone | Planned | Actual | Status |
|---|---|---|---|
| Fabric booking | 10 Aug 2026 | 9 Aug 2026 | 1 day early |
| Yarn & weave check | 24 Aug 2026 | 23 Aug 2026 | 1 day early |
| Dyeing & lab dip approval | 5 Sep 2026 | 4 Sep 2026 | 1 day early |
| Cutting | 17 Sep 2026 | 16 Sep 2026 | 1 day early |
| DUPRO | 29 Sep 2026 | 28 Sep 2026 | 1 day early |
| Final AQL | 15 Oct 2026 | 12 Oct 2026 | 3 days early |
| Ex-factory | 20 Oct 2026 | — | Due 20 Oct |
| ETD (vessel departs) | 27 Oct 2026 | — | Due 27 Oct |
Stage 1 of 5
Greige fabric checked against the approved construction.
Yarn count
Target 40 Ne ±3%
40.3 Ne
Thread count
Target 300 TC ±3%
296 TC
Fabric weight
Target 118 GSM ±5%
118 GSM
Tensile strength (warp)
Target ≥ 350 N
379 N
Process notes
Air-jet looms at reduced RPM for this construction. Greige rolls 4 and 9 checked on the frame.
Stage 2 of 5
Bulk shade and fastness tests against the approved lab dip.
Shade standard
Target Oyster White NB-114
Oyster White NB-114
Shade match ΔE (CMC 2:1)
Target ≤ 1.0
0.45
Colour fastness to washing
Target Grade ≥ 4
5
Rubbing fastness (dry)
Target Grade ≥ 4
5
Rubbing fastness (wet)
Target Grade ≥ 3
3
Process notes
Reactive dyes, cold pad batch 18 h. Soaping temperature verified at 95 °C.
Stage 3 of 5
During-production inspection of measurements, weights and workmanship.
Production complete
45%
Size / measurement checks
Target ≥ 95% in tolerance
30/30 (100%)
Weight checks
Target ≥ 95% in tolerance
19/20 (95%)
Workmanship defects
Target Majors ≤ 5% of sample
1 major · 2 minor in 80 pcs
| D01 | Hole | major | 1 |
|---|---|---|---|
| D06 | Slub | minor | 1 |
| D07 | Loose thread | minor | 1 |
Process notes
Cutting room uses manual straight knife for this lot; marker efficiency 86%.
Stage 4 of 5
ISO 2859-1, General Level II, single sampling. Major AQL 2.5, minor AQL 4.0.
Lot size
4,800
Sample size (Level II)
200
Major defects (AQL 2.5)
Target Ac 10 / Re 11
7
Minor defects (AQL 4.0)
Target Ac 14 / Re 15
9
AQL result
Target ACCEPT
ACCEPT
AQL working: Lot 4,800 → sample 200 → majors 7 (≤10) → minors 9 (≤14) → ACCEPT
| D01 | Hole | major | 2 |
|---|---|---|---|
| D02 | Stain | major | 1 |
| D03 | Shade variation | major | 1 |
| D04 | Broken stitch | major | 1 |
| D05 | Measurement out of tolerance | major | 2 |
| D06 | Slub | minor | 5 |
| D07 | Loose thread | minor | 4 |
Process notes
Lot presented in finishing hall. Cartons drawn from all pallets; trimming table under-staffed this week.
Stage 5 of 5
Carton, label and shipping-mark verification before loading.
Carton count
—
Labels & shipping marks
Target Checked
Not checked
Ship date
—