Loomsight
Multifabric Pakistan · Buying office
Inspection Report
PO-1035 · Printed cushion covers 45×45 cm
- Report date
- 13 Oct 2026
- Reference
- MF-QR-1035
Action required
LateQC issue
Summary
- Buyer
- Casa Linea (ES)
- Mill
- Ravi Home FashionsLahore, Punjab
- Quantity
- 2,400 pcs
- Ex-factory
- 9 Oct 2026 (planned)
- ETD
- 16 Oct 2026 (planned)
- Current stage
- Final AQL
| Stage | Date | Inspector | Result |
|---|---|---|---|
| Yarn & Weave Check | 12 Aug 2026 | Hamza Iqbal | Pass |
| Dye & Colour Testing | 24 Aug 2026 | Usman Tariq | Pass |
| DUPRO (mid-production audit) | 17 Sep 2026 | Bilal Ahmed | Pass |
| Final AQL Inspection | 11 Oct 2026 | Hamza Iqbal | Fail |
| Packing & Shipment | — | — | Pending |
Final AQL working (ISO 2859-1, Level II)
AQL working: Lot 2,400 → sample 125 → majors 3 (≤7) → minors 12 (≥11) → REJECT
Major defects at AQL 2.5 (Ac 7 / Re 8); minor defects at AQL 4.0 (Ac 10 / Re 11). Reject when either count reaches its Re number.
Defects found (DUPRO + final AQL)
| D01 | Hole | major | 1 |
|---|---|---|---|
| D04 | Broken stitch | major | 2 |
| D07 | Loose thread | minor | 8 |
| D08 | Misprint | major | 2 |
| D10 | Soiling | minor | 6 |
Key readings
Yarn & Weave Check
- Yarn count19.7 Ne
- Thread count121 TC
- Fabric weight223 GSM
- Tensile strength (warp)484 N
Dye & Colour Testing
- Shade standardTerracotta Print CL-07
- Shade match ΔE (CMC 2:1)0.50
- Colour fastness to washing4
- Rubbing fastness (dry)5
- Rubbing fastness (wet)4
Time & Action status
| Milestone | Planned | Actual | Status |
|---|---|---|---|
| Fabric booking | 30 Jul | 29 Jul | 1 day early |
| Yarn & weave check | 13 Aug | 12 Aug | 1 day early |
| Dyeing & lab dip approval | 25 Aug | 24 Aug | 1 day early |
| Cutting | 6 Sep | 5 Sep | 1 day early |
| DUPRO | 18 Sep | 17 Sep | 1 day early |
| Final AQL | 4 Oct | — | 9 days late (open) |
| Ex-factory | 9 Oct | — | 4 days late (open) |
| ETD (vessel departs) | 16 Oct | — | Due 16 Oct |
Corrective actions (CAPA) · 1 open
CAPA-1035-1· Final AQL
CAPA open- Open
- In progress
- Re-inspected
- Closed
- Issue
- Final AQL REJECT: 12 minor defects in a sample of 125 (reject at 11), mainly loose threads and soiling.
- Corrective action
- 100% re-inspection and rework of all 2,400 pcs. Lot re-offered for final AQL on 18 Oct 2026.
Opened 11 Oct 2026Due 18 Oct 2026
- Root cause (internal)
- Thread trimming station on line 2 unmanned for two shifts; finishing area not cleaned between orders.
- Owner (internal)
- Nadia Aslam (finishing supervisor)
- Internal notes
- Mill asked to add a second trimmer. Escalate to mill owner if re-offer slips past 18 Oct.
Photos
Yarn & Weave: Fabric on inspection frame Yarn & Weave: GSM cutter sample Yarn & Weave: Pick glass thread count Dye & Colour: D65 light box vs lab dip Dye & Colour: Grey scale assessment Dye & Colour: Crockmeter rub test DUPRO: Measurement check on table DUPRO: Sewing line in progress
Inspected by (Multifabric QC)
Date: ____________
Approved by (QC Manager)
Date: ____________
Acknowledged by (Casa Linea)
Date: ____________