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Reference date: 13 Oct 2026New here? Take the 60-second tour.
Buyer view → order timeline → a failed QC check → the CAPA it opens → analytics.
600 GSM bath towels
QC progress
Only Multifabric sees this panel.
Planned vs actual dates for each production milestone.
Fabric booking
1 day early
Yarn & weave check
1 day early
Dyeing & lab dip approval
1 day early
Cutting
1 day early
DUPRO
1 day early
Final AQL
2 days late
Ex-factory
Due 15 Oct
ETD (vessel departs)
Due 22 Oct
| Milestone | Planned | Actual | Status |
|---|---|---|---|
| Fabric booking | 5 Aug 2026 | 4 Aug 2026 | 1 day early |
| Yarn & weave check | 19 Aug 2026 | 18 Aug 2026 | 1 day early |
| Dyeing & lab dip approval | 31 Aug 2026 | 30 Aug 2026 | 1 day early |
| Cutting | 12 Sep 2026 | 11 Sep 2026 | 1 day early |
| DUPRO | 24 Sep 2026 | 23 Sep 2026 | 1 day early |
| Final AQL | 10 Oct 2026 | 12 Oct 2026 | 2 days late |
| Ex-factory | 15 Oct 2026 | — | Due 15 Oct |
| ETD (vessel departs) | 22 Oct 2026 | — | Due 22 Oct |
Stage 1 of 5
Greige fabric checked against the approved construction.
Yarn count
Target 16 Ne ±3%
15.9 Ne
Thread count
Target 64 TC ±3%
64 TC
Fabric weight
Target 600 GSM ±5%
582 GSM
Tensile strength (warp)
Target ≥ 400 N
458 N
Process notes
Air-jet looms at reduced RPM for this construction. Greige rolls 4 and 9 checked on the frame.
Stage 2 of 5
Bulk shade and fastness tests against the approved lab dip.
Shade standard
Target Harbor Navy HP-220
Harbor Navy HP-220
Shade match ΔE (CMC 2:1)
Target ≤ 1.0
0.35
Colour fastness to washing
Target Grade ≥ 4
5
Rubbing fastness (dry)
Target Grade ≥ 4
4
Rubbing fastness (wet)
Target Grade ≥ 3
4
Process notes
Reactive dyes, cold pad batch 18 h. Soaping temperature verified at 95 °C.
Stage 3 of 5
During-production inspection of measurements, weights and workmanship.
Production complete
57%
Size / measurement checks
Target ≥ 95% in tolerance
30/30 (100%)
Weight checks
Target ≥ 95% in tolerance
19/20 (95%)
Workmanship defects
Target Majors ≤ 5% of sample
1 major · 2 minor in 80 pcs
| D02 | Stain | major | 1 |
|---|---|---|---|
| D07 | Loose thread | minor | 1 |
| D10 | Soiling | minor | 1 |
Process notes
Line 4 and 5 running this style; line 5 operators newer. Hemming folder replaced mid-shift.
Stage 4 of 5
ISO 2859-1, General Level II, single sampling. Major AQL 2.5, minor AQL 4.0.
Lot size
12,000
Sample size (Level II)
315
Major defects (AQL 2.5)
Target Ac 14 / Re 15
7
Minor defects (AQL 4.0)
Target Ac 21 / Re 22
19
AQL result
Target ACCEPT
ACCEPT
AQL working: Lot 12,000 → sample 315 → majors 7 (≤14) → minors 19 (≤21) → ACCEPT
| D02 | Stain | major | 1 |
|---|---|---|---|
| D03 | Shade variation | major | 1 |
| D04 | Broken stitch | major | 3 |
| D05 | Measurement out of tolerance | major | 1 |
| D06 | Slub | minor | 2 |
| D07 | Loose thread | minor | 12 |
| D09 | Wrong label | major | 1 |
| D10 | Soiling | minor | 5 |
Process notes
Lot offered complete; packing still on-going in adjacent hall.
Stage 5 of 5
Carton, label and shipping-mark verification before loading.
Carton count
—
Labels & shipping marks
Target Checked
Not checked
Ship date
—